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Injection Molding: Tooling in 7–15 Days

From rapid tooling for 100-part pilot runs to hardened steel production molds rated for 1M+ shots, SkillsProto runs a full plastic injection molding service. We offer DFM and mold flow analysis before cutting steel, so T1 samples arrive right the first time.

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Capabilities

What We Do

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Rapid aluminum tooling

Rapid aluminum tooling — T1 samples in 7–10 days

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Production steel molds

Production steel molds (P20, H13, S136), 100k–1M+ shots

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Insert molding, overmolding and two-shot molding

Insert molding, overmolding and two-shot molding

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Mold flow analysis

Mold flow analysis (Moldex3D) and full DFM reports

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30–500 ton machines, 1–32 cavities

30–500 ton machines, 1–32 cavities

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Bridge tooling between prototyping and mass production

Bridge tooling between prototyping and mass production

Materials

Materials

Material groupCommon grades
CommodityABS, PP, PE, PS, PVC, TPE, TPU
EngineeringPC, PA6/PA66, POM, PMMA, PBT, PET, PC/ABS
High-performancePEEK, PEI (Ultem), PPS, PPSU, PSU
Optical / medical gradesPMMA optical, USP Class VI, ISO 10993
Specifications

Key Specifications

SpecificationDetails
Mold lead timeAluminum 7–10 days, steel 15–25 days
ToleranceISO 2768-c / ±0.05 mm typical
Press tonnage30–500 tons
MOQfrom 100 pieces
Mold lifeAluminum ~5k shots; steel 100k–1M+
FinishesSPI A1–D3, texture, pad/silk printing
Finishing

Surface Finishes & Post-Processing

SPI A1–D3 mold finishes and custom textures

Texture (VDI), draft-angle DFM guidance

Color matching with Pantone/RAL and masterbatch

Pad printing, silk screening, hot stamping

Assembly, ultrasonic welding, packaging

Showcase

Recent Work

Mold making workshop — SkillsProto
Mold making workshop
Molded components — SkillsProto
Molded components
Molded housing prototype — SkillsProto
Molded housing prototype
Process

How It Works

Upload 3D files

Send STEP/IGES/DXF — NDA on request.

DFM + quote in 24 h

Engineers review manufacturability and price.

Manufacture

In-process QC with photos at key stages.

Inspect & ship

FAI report, material certs, DDP shipping.

FAQ

Frequently Asked Questions

How much does a mold cost?

Rapid aluminum molds for simple parts typically start around USD 1,500; multi-cavity hardened steel production molds range from USD 4,000 to 20,000+. Every quote includes a DFM report so you know exactly what you're paying for.

What is rapid tooling?

Rapid tooling uses aluminum or soft steel molds to bridge the gap between prototyping and mass production — perfect for 100–5,000 piece pilot runs at a fraction of production tooling cost.

Can you do insert or overmolding?

Yes. We regularly mold over brass/stainless inserts, PCBs and cables, and two-shot TPE-over-PC/ABS parts.

Do you provide material certificates?

Yes — resin lot certificates, UL94 flammability data and color-matching reports on request.

Ready to start your Injection Molding project?

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